Wire Handling

F1110

The F1110 is a sophisticated wire feeding system for the fully automatic wire processing machines in the Alpha and Gamma ranges. Loose coiled wire, wire drums or small wire reels can be unwound easily and consistently. The prefeeder is fully integrated into the main machine’s software via EtherCAT and can communicate with it. This synchronization helps to ensure that maximum output can be achieved at all times.

Technical data

Max. wire diameter: 1-5 mm
Max. wire cross section: 0.22 - 4 mm2, 0.13 - 0.22mm2 on request
Max. wire feed speed: 3 - 6 m/s
Max. wire storage capacity: 4.2 m
Performance: 0,3 kW
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F1110 Komax

ads 112

The ads 112 wire pull machine is the perfect choice for the optimum feeding of wires from reels, Conipacks or drums. Wire is transported by two synchronous toothed belts. Wires ranging from fine to coarse are fed powerfully yet gently to the processing stations, as are non-round wires Changeovers are quick and easy. For twisted or rigid wires, an ideal supplement to the wire pull machine is a DHS1000D optical wire-sag control unit. The DHS sensors continuously record the wire sage and adjust the advance speeds accordingly.

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ads 112

ads 115

The Komax ads 115 is a wire feed system that can be used very flexibly with Komax automatic cutting and stripping machines. You can easily change the position of the linear storage unit to put it in the ideal spot for every application. Reels up to 400mm diameter, loose rings and ribbon cable can be used on the dereeling stand. The quick clamping system allows the various reels to be changed quickly. The large linear storage unit controls the dereeling speed continuously, adapting it to the amount of wire needed. The direction of rotation can be adjusted with a tumbler switch, allowing wire to be either dereeled or wound up.

Technical data

Wire cross section: do 6mm
Wire speed: Max. 3m/s
Flat cable width: Max. 82mm
Power: 0,25kw
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Ads 115

ads 119

The reel-clamping system is combined with a simple lifting mechanism that allows heavy wire reels to be changed effortlessly. Convenient setup functions like slow advance and reverse travel further simplify rapid reel changes. The powerful motor operates extremely quietly and smoothly.

Technical data

Diameter: do 15mm
Wire cross-section: do 35mm2
Max. wire speed: Max. 4.2m/s
Pneumatic system: 4-6 bara
Power: 1.5 kw
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Ads 119

ads 123

The reel clamping system and the lifting device are both motor-driven. A wide variety of wire storage systems are available for this flexible system. The drive is rated for top output and operates with absolutely minimal vibration and noise. Various setup functions make wire clamping a real breeze. Thin, flexible stranded wires and cable as well as conductors up to 35mm in diameter can be run at high rates of speed and acceleration. The wire backstop immediately detects any problems occurring in the de-reeling of the wire.

Technical data

Diameter: do 35mm
Wire cross-section: do 95mm2
Wire speed: Max. 2.8 m/s
Pneumatic system: 4-6 bar
Power: 3kw
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Ads 123

F1150

The F1150 feeder is the latest motorized feed system in the Komax series for automatic and low-strain processing of cable reels weighing up to 300kg. Thanks to its robust design and powerful drive, this feeder gently and effortlessly processes wires in a reliable process, be they thin flexible stranded wires or thicker cables sensitive to tensile strain, such as coaxial cables. The system is available in two versions to accommodate wires with two different outside diameters: 18mm and 35mm.

Technical data

Diameter: 18/35 mm
Wire cross-section: 95mm2
Wire speed: Max. 3.5 m/s
Air pressure: 6 bar
Power: 2.2kw
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F1150

DPS 272 Coiler/binder

The Komax dps 272 coiler is the perfect choice for coiling over-length cables. With its dual-drum design and automatically sliding safety cover, processing is fast, reliable and safe. You can enter any setting you wish for the inside diameter (100mm to 300mm) and outside diameter (maximum of 400mm) of the coil. All specific settings for the coiler can be entered conveniently from the OMI. Gentle processing, a user-friendly design and a large range of possible uses are what set this model apart.

Technical data

Diameter: maks. 15mm
Length: cca. 1000mm
Inside coiling diameter: 100-300mm
Outside coiling diameter: maks. 400mm
Coiling height / push-through height: maks. 150mm
Coil weight: maks. 10kg
Speed: maks. 400min-1
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DPS 272 Coiler

DPS 375

The variable dps 375 wire deposit system has a mobile frame and active wire ejection for process-orientated use. This model comes with programmable batch size sorting, making it the perfect companion for an automatic Kappa cut-and-strip machine of the third generation. Wires up to 3.5m in length are sorted and deposited

Technical data

Diameter: do 35mm
Length: cca. 150-3500mm
Pneumatic supply: 1890x1150x460mm
Dimension: 6 bar
Weight: cca 92kg
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DPS 375